We designed and delivered a Mobile Precast Concrete Factory to the Moscow area in 2013 for the manufacture of precast concrete sections in a construction project encompassing some 2,000 housing units.
The architectural, structural and prefabricated section design of the project was carried out by Arkkitehtisuunnittelu Jukka Tikkanen Ltd. The developer’s building contractor was Lemminkäinen Corporation. Meetings between the contractor, the architectural office and Finninno combined the expertise of each party in order to achieve the best possible outcome.
This type of comprehensive design and project management contributes significantly to the success of the construction project and brings maximum benefit to the developer.
The Mobile Precast Concrete Factory designed and delivered by Finninno in the Moscow area included the following:
- production facility of 23 m x 86 m
- three 10-tonne overhead cranes
- two-sided battery mould with 20 cells
- two-sided staircase mould
- production consultation.
This Mobile Precast Concrete Factory can produce:
- load-bearing partition walls for 2,000 housing units per year, or
- load-bearing partition walls + precast inner envelopes for 1,300 housing units per year.
The annual production capacity of the factory is approx. 100,000 m2 of precast wall sections. In cubic metres, this corresponds to approx. 16,000 m3 of concrete.
*There are about 320 work days in Russia in a year. There is work on 7 days a week, and the length of a work shift is 12 hours. The work shifts are so arranged that the working groups have 2 days of work and 2 days off.
A production facility of this size could also have accommodated 2 table moulds (4 m x 10 m) or 1 table mould and 1 elevator shaft mould.
Total need of personnel: 30 persons
Two teams of employees + maintenance man / 12 + 12 + 1 = 25 persons
2 foremen
1 supervisor
1 factory manager
1 assistant
Volume of production of precast sections
Production volume in one work shift (12 h) = approx. 330 m2 of precast wall sections, which corresponds to approx. 53 m3 of concrete.
Basis of total cost estimate of Mobile Precast Concrete Factory
1. An entity delivered from Finland, the purchase price of which includes:
- production facility, dimensions 23 m x 86 m
- three 10-tonne overhead cranes
- two-sided battery mould with 20 cells, max. dimensions or precast section 8 m x 3 m
- production consultation.
2. Other production machines and equipment (the customer acquired these on the basis of the supplier’s plans)
3. Customs clearance costs (production facility approx. 15 - 20%, other production lines in addition to this)
4. Transport costs (1,000 km), 20 loads (20 tonnes)
5. Foundation work, asphalting and foundation sections for Mobile Precast Concrete Factory
6. Installation of production facility, overhead cranes and moulds
7. HVAC work
8. Training (about 30 work days)
The total costs vary depending on the delivery content of the Mobile Precast Concrete Factory. In addition, the customer must rent the necessary tower crane, heating plant and generator, and bear their costs.
Do you want to hear more? Contact us!
I will be happy to tell you more about Finninno’s Mobile Precast Concrete Factory. We will calculate a cost estimate for your company on the basis of the targeted entity.
Heikki Pakisjärvi
+358 44 771 2301
heikki.pakisjarvi@finninno.fi